Exploring the Air Source Boiler: A Breakthrough in Cold Climate Heating

Jul 26, 2024 | H.E. Rieckelman

As commercial and institutional buildings seek more efficient and environmentally friendly heating solutions, air source boilers are emerging as a game-changer. This innovative technology addresses several longstanding issues associated with traditional air source heat pumps, particularly in cold climates.

 

The Challenge with Traditional Air Source Heat Pumps

Air source heat pumps have been around for decades, primarily serving mild climates with moderate heating needs. However, they encounter significant challenges when used in colder environments. Traditional systems typically have an upper limit for hot water production, often capping at 130°F and sometimes even dropping below 110°F as outdoor temperatures plummet. This creates a significant problem, as efficient heating is crucial in cold climates. Users are forced to double up on their systems or entirely skip out on the air source heat pump benefits due to this issue.

One major drawback of traditional systems is the defrost cycle. In these systems, the compressor frequently switches between heating and cooling modes to manage ice build-up on the outdoor coils, leading to excessive wear and premature failure. Moreover, due to defrost cycles, users are required to invest in larger buffer tanks to account for the cycle. Many commercially available heat pumps struggle to meet efficiency standards in cooling mode, and sizing the system for cold climates often requires substantial space for the equipment.

 

Enter the Air Source Boiler

The air source boiler represents a significant advancement in air source heating technology. Unlike traditional air source heat pumps, which often double as both heating and cooling units, the air source boiler is a dedicated heating device. This specialization allows it to overcome many of the issues associated with traditional systems, particularly in colder climates.

Designed for extreme cold, this unit can produce hot water at 130°F even in temperatures as low as -20°F.

These ensure that whether the application is for space heating or domestic hot water, there is a suitable option for virtually any climate.

 

How Does the Air Source Boiler Work?

The efficiency and wide operational range of the air source boiler stem from its advanced refrigerant and compressor technologies. Unlike many traditional air source heat pumps that use R410A refrigerant, the air source boiler utilizes R507 refrigerant. This choice allows it to handle much lower ambient temperatures without significant capacity loss.

Additionally, the air source boiler features a hot gas defrost system. This technology diverts a portion of hot gas from the compressor discharge into the evaporator to melt any ice that accumulates. This system ensures that the compressor remains operational, thereby maintaining efficiency and avoiding the typical performance degradation seen in other systems during defrost cycles.

 

Advantages Over Traditional Systems

Enhanced Performance in Extreme Cold: The air source boiler maintains high efficiency and output at extremely low temperatures, making it ideal for very cold climates where traditional systems might falter.

Reduced Need for Supplemental Heating: Unlike conventional air source heat pumps, which often require an additional gas or electric boiler to meet heating demands in severe cold, the air source boiler can handle the load on its own or in conjunction with a conventional boiler for backup.

Smaller Physical Size: Due to its optimized design and efficient operation, the air source boiler is typically 25-50% smaller than comparable air source heat pumps, making it easier to install and manage.

No Need for Large Storage Tanks: The hot gas defrost system eliminates the need for large hydronic storage tanks, as it efficiently melts ice without extracting heat from the building loop.

 

Conclusion

The air source boiler is a revolutionary step forward in heating technology, particularly for applications in colder climates. Its ability to operate efficiently in extreme temperatures, combined with advanced features like hot gas defrost and the use of superior refrigerants, positions it as a superior alternative to traditional air source heat pumps.

For businesses and institutions looking to enhance their heating systems while adhering to decarbonization and electrification goals, the air source boiler offers a reliable and efficient solution. As we continue to explore innovative technologies, the air source boiler stands out as a prime example of how modern engineering can address the challenges of extreme weather conditions and improve overall system performance.